Taking down a production wall meant dust and debris next to active tire lines. TuffWrap EXT kept the lines running and the contamination out.

Expanding a manufacturing facility often means opening it up, and in tire production, the lines can’t simply stop while the building changes around them. When a tire manufacturer decided to expand its production facility, the work required demolishing one of the existing walls. Taking down that wall would produce dust and debris right next to production lines that had to stay operational.

The facility manager needed a way to protect the adjacent lines from contamination for as long as the wall was coming down.

The Challenge: Remove a Wall Without Contaminating Active Production

Demolition next to live production leaves little room for error. The facility manager needed a solution that could:

  • Create a protected space for the production lines while the wall was removed
  • Keep dust and debris from reaching active equipment
  • Protect employees working near the construction
  • Hold up for the duration of the expansion, including daily vehicle traffic

The Solution: TuffWrap EXT Walls

600 linear feet of EXT Walls were installed to create a protected space around the production lines, sealing them off from the demolition and keeping the work contained while the existing wall came down.

Strapping was used on the walls for added strength, giving the barrier the stability needed to stay in place throughout the project.

The Result: Production Stayed Up, Contamination Stayed Out

Once the EXT Walls were in place, the manufacturer had what it needed: a wall coming down on one side and production lines running on the other. TuffWrap EXT kept the facility contamination-free during the expansion, and the barrier held up to daily vehicle traffic until construction was complete.

The manufacturing client was thrilled that TuffWrap met the job’s requirements. Employees stayed protected from dust and debris, and the expansion went ahead without halting production.

Why This Matters for Manufacturing Facilities

Expansion shouldn’t mean shutdown. TuffWrap EXT Walls give manufacturers a rugged, temporary barrier for opening up a facility while keeping production lines clean, protected, and running.

 

TuffWrap EXT Protects - an exterior wall

 

TuffWrap EXT Protects - an exterior wall with strap

TuffWrap EXT Protects - an exterior wall with strap long